Difference between revisions of "Wendy"
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| + | NOTE: This is my first official engine block rebuild from the ground up. So, till it's running, I wouldn't follow it. | ||
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== Engine Rebuild == | == Engine Rebuild == | ||
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I obtained the following parts from [http://cascadegerman.com Cascade German] | I obtained the following parts from [http://cascadegerman.com Cascade German] | ||
| − | '''''First Purchase:''''' | + | '''''First Purchase:''''' 01/05/24 |
* Piston Set, 1.9L TDI Standard ASV 1 $598.00 | * Piston Set, 1.9L TDI Standard ASV 1 $598.00 | ||
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Total: $598.00 | Total: $598.00 | ||
| − | '''''Second Purchase:''''' | + | '''''Second Purchase:''''' 05/02/24 |
* H-Beam Forged Connecting Rod Set, 1.9 1Z AHU ALH BEW BRM 1 $494.99 | * H-Beam Forged Connecting Rod Set, 1.9 1Z AHU ALH BEW BRM 1 $494.99 | ||
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Total: $634.18 | Total: $634.18 | ||
| + | |||
| + | '''''Third Purchase:''''' 05/02/24 | ||
| + | |||
| + | This was purchased on Amazon | ||
| + | |||
| + | * ARP 202-5041 Main Stud Kit for Nissan L20 Series - This also if you contact ARP fits the 1.9 TDI reference [https://forums.tdiclub.com/index.php?threads/iz-ahu-arp-main-bearing-studs.508741/ TDIClub] | ||
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| + | == Engine Build Process == | ||
| + | |||
| + | I used the following Engine Assembly Lube & Oil | ||
| + | |||
| + | * Liqui Moly LM 48 Installation Paste - For most items. | ||
| + | |||
| + | * Permatex 81950 Ultra Slick Engine Assembly Lube - For pivoting items like wrist pin | ||
Latest revision as of 18:32, 5 May 2024
NOTE: This is my first official engine block rebuild from the ground up. So, till it's running, I wouldn't follow it.
Engine Rebuild
The head on visual inspection looks good.
The lower block on visual inspection looks straight, but cylinder walls have glazed smooth.
Machine Shop
I plan to use Gene's Engine Services which is close to my house. They had good reviews and a local Vanagon user used them for their Subie heads.
05/06/24 - I plan to take the head to be inspected and pressure checked as take the lower block & crank to be cleaned, measured and verified within spec.
Engine Rebuild Parts
I obtained the following parts from Cascade German
First Purchase: 01/05/24
- Piston Set, 1.9L TDI Standard ASV 1 $598.00
Total: $598.00
Second Purchase: 05/02/24
- H-Beam Forged Connecting Rod Set, 1.9 1Z AHU ALH BEW BRM 1 $494.99
- Connecting Rod Bearing Set, 1Z AHU ALH 1 $38.89
- Crankshaft Main Bearing Bolt, 4cyl 10 $29.90
- Main Bearing Set, 4 Cylinder 1 $39.49
- Crankshaft Thrust Bearing Set, 4-Cylinder 1987-2007 1 $18.89
- Intermediate Shaft O Ring, Mk1-3 4 Cylinder 1 $1.24
- Crankshaft Seal Cover Gasket, Rear 1 $3.89
- Valve Stem Seal Set, 7mm 1 $6.89
Total: $634.18
Third Purchase: 05/02/24
This was purchased on Amazon
- ARP 202-5041 Main Stud Kit for Nissan L20 Series - This also if you contact ARP fits the 1.9 TDI reference TDIClub
Engine Build Process
I used the following Engine Assembly Lube & Oil
- Liqui Moly LM 48 Installation Paste - For most items.
- Permatex 81950 Ultra Slick Engine Assembly Lube - For pivoting items like wrist pin
