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Difference between revisions of "Betsys 2wd to Syncro Conversion"

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=== 08/01/2018 ===
 
=== 08/01/2018 ===
  
Decided I’ll need the diesel syncro fuel tank $243
+
Decided I’ll need the diesel syncro fuel tank - $243
 +
 
 +
=== 09/01/2018 ===
 +
 
 +
Bought GT's intro Gear Housing Carrier for the 094 Syncro transmission - $699
  
 
=== 10/30/2018 ===
 
=== 10/30/2018 ===
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=== 11/09/2018 ===
 
=== 11/09/2018 ===
  
I have a sale pending for a fuel line fire syncro donor for $3500!
+
I have a sale pending for a fuel line fire syncro donor for -$3500
  
 
== Research ==
 
== Research ==

Revision as of 03:17, 11 November 2018

It’s happenening! I’m going all out on quality hardware; Burley gear, GT hardware, etc. This may take a year to complete!

Purchases

08/01/2018

Decided I’ll need the diesel syncro fuel tank - $243

09/01/2018

Bought GT's intro Gear Housing Carrier for the 094 Syncro transmission - $699

10/30/2018

GoWesty fuel tank refresh; sender, vent nipples, straps - $452

11/09/2018

I have a sale pending for a fuel line fire syncro donor for -$3500

Research

Syncro Components for AWD

Here is the list (besides tranny, pumpkin, and front diff) that I know of till I start cutting etc.

  • Front Sub Frame
  • Front Suspension
  • Steering Rack Mount
  • Transmission Mount

Transmission

Fitment

Two things regarding this. As I'm doing a diesel install at 50degrees I need the following:

  • 82' Diesel Vanagon Bellhousing - Weddle (New or USED
  • 83' Diesel Syncro Vanagon Carrier Bars Tony

Gearing

This is always the tricky part.

The consensus is a 4.86 Ring & Pinion is the way to go for a TDI transplant.

As for the gearing;

1.88 for 2nd is popular if you use a Euro mainshaft

1.14 is popular for the 3rd gear.

As always 4th is all over the map, likely due to tire sizes. The most popular from known drivers are;

  • 0.77 with 30" tires
  • 0.73 with no larger than 28" tires

Now, let's look at the RPM for my sort of driving 63-70mph

Most common tire sizes; 27-30 that I may do:

Ratios

Tire Height Chart

RPM Calculator

26"

@ 1.14 @ 2850rpm @ 39.8mph
@ 0.70 @ 2850rpm @ 64.8mph
@ 0.73 @ 2850rpm @ 62.2mph
@ 0.77 @ 2850rpm @ 58.9mph
@ 1.14 @ 2950rpm @ 41.2mph
@ 0.70@ 2950rpm @ 67.1mph
@ 0.73@ 2950rpm @ 64.3mph
@ 0.77@ 2950rpm @ 61.0mph
@ 1.14 @ 3000rpm @ 41.9mph
@ 0.70@ 3000rpm @ 68.2mph
@ 0.73@ 3000rpm @ 65.4mph
@ 0.77@ 3000rpm @ 62.0mph

27"

@ 1.14 @ 2850rpm @ 41.3mph
@ 0.70 @ 2850rpm @ 67.3mph
@ 0.73 @ 2850rpm @ 64.5mph
@ 0.77 @ 2850rpm @ 61.2mph
@ 1.14 @ 2950rpm @ 42.7mph
@ 0.70@ 2950rpm @ 69.6mph
@ 0.73@ 2950rpm @ 66.8mph
@ 0.77@ 2950rpm @ 63.4mph
@ 1.14 @ 3000rpm @ 43.5mph
@ 0.70@ 3000rpm @ 70.9mph
@ 0.73@ 3000rpm @ 68.0mph
@ 0.77@ 3000rpm @ 64.4mph

28"

@ 1.14 @ 2850rpm @ 42.8mph
@ 0.70 @ 2850rpm @ 69.8mph
@ 0.73 @ 2850rpm @ 66.9mph
@ 0.77 @ 2850rpm @ 63.4mph
@ 1.14 @ 2950rpm @ 44.3mph
@ 0.70@ 2950rpm @ 72.2mph
@ 0.73@ 2950rpm @ 69.2mph
@ 0.77@ 2950rpm @ 65.6mph
@ 1.14 @ 3000rpm @ 45.1mph
@ 0.70@ 3000rpm @ 73.4mph
@ 0.73@ 3000rpm @ 70.5mph
@ 0.77@ 3000rpm @ 66.8mph

So, let's look at the tire ratios I'd likely use

General Grabber AT2:

  • 215/65/R16 with a load index of 98 @ 1654lbs a tire @ 27.0" - currently have
  • 215/70/R16 with a load index of 100 @ 1764lbs a tire @ 27.9"
  • 225/75/R16 with a load index of 108 @ 2205lbs a tire @ 29.3"

Brakes

I currently have the Front & Rear Small Car Big Brake kits installed for my 2WD. I have a note out to them on what's required for them to work on a Syncro.